Wesley's Weekly HOW TO: Knight's Sword

POSTED BY Wesley Scoggins, 06 August 2008

 
After Erik did the Ninja Special, where he showed you how to make you're own Katana, many of you requested for a Medieval European-style sword, and now you're finally getting what you've long waited for, a cheap Medieval style sword that you can fight with and not accidentally cut off your friends head. 
 
 
 
I started with two thick wooden dowels, a longer one for the grip, and a shorter one that will act as the Cross-Guard.
 
 
 
I started with the grip drilling a hole in it, and gluing a wooden dowel into it similar to my Prop Foil tutorial. The dowel is going to act as an internal support for the blade material.
 
 
Which is going to be (just like the Katana) some foam board. I just measured out about 2 inches wide, and cut it off using a straight edge and an x-acto knife. 
 
 
 
I cut indentions into the top of the handle, so I could push the foam into the handle a little. 
 
 
 
 
 I then sealed the edges with wood glue, then compressed the edges together to give it a sharper look to it.
 
 
 
I got some Metal repair tape, you can find this at most hardware stores, and it's basically aluminum foil on a duct tape roll.
 
 
 
I then covered the blade, starting with the edges, the same as the Katana design. 
 
 
 
I then reinforced the base of the blade with epoxy. After that dry, I spritzed the blade and the grip with chrome spraypaint, and drilled a hole through the handle in the same direction of the blade. 
 
 
The shorter piece of wood I cut earlier, I drilled in two through the center. I used this flathead bit because as it cuts through it gives a curve to the ends of the wooden pieces, allowing it to hug closer to the central grip. You can just cut them in two and stick them against the handle with flat heads, but I like the curved edge more because it's tighter and a bit more structurally sound. 
 
 
 
I drilled a hole of the same thickness into each segment of wood, and pushed a dowel of the same thickness as the holes through the handle. 
 
 
 
I then reinforced those with more epoxy. 
 
 
 
I painted the handle and cross-guard  gold, then added a crown onto the end of the cross-guard using a styrofoam ball, same as how I formed the pommel in the Prop Foil
 

 
 I did the same on the other end of the cross-guard and made a pommel on the end. 
 
 
 
Then painted them gold.
 
 
 
I then got the same cotton twine, and I wrapped the central part of the blade in it as decoration, then painted wood glue on it to make it hard so it won't unwind. 
 
 
 
I then got some black acrylic paint and applied it on with a rough brush to give it an aged worn look. Darkening the details on the crowns and pommels, and darkening the twine to make it look like leather. 
 
 
And there you go, the sword is completed. For a sheath you could make a pocket out of two pieces of cardboard, or create a sling sheath by adding a loop of duct tape onto a belt. You could also combine this sword with some modified samurai armor, and the gauntlet tutorial , to start making yourself look more like a real Knight, good luck!
combat, sword, medieval, knight, fighting, european, claymore, feudal, prop sword

Comments

  • dmle0405 wrote on October 9, 5:19 pm

    cool

  • erox97 wrote on August 13, 3:36 pm

    you should make a kingdom hearts keyblade its freakin awesome

  • WesScog wrote on August 13, 6:19 pm

    Well you could use my design, and modify it a little, and you could make a pretty good Keyblade.

  • Vladimyr wrote on August 12, 3:15 pm

    That sword screams FREEEEDOMMMM!!!! Well, it would if it were another two feet longer. Awesome job, Wes!!

  • blanch (guest) wrote on August 12, 2:09 pm

    i would like to see more weapon tutorials. these are my favorite from you so far. i also agree with Keria Knight and think you should make a battle axe, that would be so sweet.

  • Ookamika (guest) wrote on August 11, 2:43 pm

    why go through all that trouble when you can make one much nicer looking our of a single piece of ply wood, or layered balsa.

  • WesScog wrote on August 11, 3:47 pm

    Because it would be heavier, and possibly more dangerous.

    Not to mention that Foam core board is far cheaper than Plywood or Balsa.

  • Scrappy (guest) wrote on August 11, 10:23 am

    Wow, another poorly edited generic tutorial for something that I could buy for a dollar.

  • WesScog wrote on August 11, 3:49 pm

    Where can you purchase almost four foot long swords for a dollar? I'm curious.

  • aceman567 wrote on August 10, 8:02 pm

    wow dude so cool

  • mch7 wrote on August 8, 8:01 pm

    You're always great at this! In the next few tutorials, could you show how to make like a blow dart shooter. Or whatever they're called, thanks!

  • SeatonStudios wrote on August 8, 11:21 am

    I want to modify that design to make the master sword from the legend of Zelda.

    Pretty cool though.

  • juicejuice wrote on August 7, 9:50 pm

    lol oh well i gots to antuiq swords that takes off all the work

    nice job wes

    MAKE MORE WEOPONS and watch my videos at PersanX3 st youtube

  • rdskncc2y wrote on August 7, 7:58 pm

    i love these weapon tutorials!

  • craZred wrote on August 7, 1:31 pm

    nice jpob

  • Jelfoss wrote on August 7, 12:17 pm

    Awesome.

  • mathijsdemachtige wrote on August 7, 10:53 am

    please do more weapon tutorials

  • mathijsdemachtige wrote on August 7, 10:52 am

    great sweet awsome
    that are 3 words that came up in me when I saw it

  • AlyS (guest) wrote on August 7, 9:14 am

    I like the medieval era, everything was made with much thought and it took a lot of time. They are truly things of beauty. Great tutorial. You work so hard at this.

  • uhrisuh wrote on August 7, 4:07 am

    This looks great!

  • Keria Knight (guest) wrote on August 7, 3:38 am

    nice tutorial. wes please do more weapon tutorials. like giant axes, retractable swords and maybe rubber weapons so their safe to fight with. thanks again :D